GATOR SYSTEM RECEIVING & INSTALLATION

NOTE: The information contained in this booklet is intended to assist the system installing personnel by providing basic information for a safe and effective installation. It does not relieve the user of the responsibility of using accepted trade practices in the handling, anchoring, and connecting of this equipment.

CONTENTS

 

I. RECEIVING THE EQUIPMENT

 

II. TEMPORARY STORAGE

 

III. LOCATION

 

IV. ANCHORING

 

V. PIPING

 

VI. ELECTRICAL

 

VII. START UP ASSISTANCE

GATOR INSTALLATION

 

I. RECEIVING THE EQUIPMENT II. TEMPORARY STORAGE

All SyncroFlo Prefabricated Water Pressure Booster Systems are assembled, wired and factory tested prior to shipment. A protective plastic wrapping has been attached, Upon arrival of your system, should you find the plastic wrapping has been removed or any other indication of mishandling or breakage during transit, note this immediately on the carriers Bill of Lading. NOTE: Plastic wrapping is not designed for use as a weather proof covering. If the unit is to be stored and installed at a later date, refer to the temporary storage procedure in this manual.

Some systems may contain items for field installation. Make sure these items are accounted for. Protect these components from damage if you are installing at a later date.

An electrical schematic is supplied with the system to serve as a reference for all electrical connections. Please contact your local SyncroFlo representative with any questions about installation or assistance with start-up. CAUTION: SyncroFlo systems are easily handled by fork lifting from under the skidbase.

If your SyncroFlo system is not to be installed or operated immediately after arrival, the system must be stored in a clean, dry location. It should not be exposed to excess moisture, extreme weather conditions, corrosive fumes, or other harmful conditions.Motors should be rotated by hand monthly to coat the bearing with lubricant to retard corrosion, oxidation, and to prevent formation of “flat spots”. Further, monthly rotation will minimize the possibility of seal damage during start-up.

The unit should be covered during storage and should be inspected from time to time for damage due to abuse, vandalism or vermin infestation.
III. LOCATION
The area in which the system is installed must be large enough to allow opening of the enclosure lid. There must also be ample room above the system for installation and removal of the motor, pump and control components.
IV. ANCHORING
Prefabricated units should be leveled and bolted to a firm foundation.

V. PIPING
CAUTION: Pumping systems discharge water. If located inside a building, there must be a floor drain located adjacent to the pumping system, with a minimum three inch drainage pipe. This floor drain area must be kept clear and clean to receive various discharges from the pumping system. Significant water damage might occur if adequate drainage is not provided. Locate drains at the low point in the mechanical room floor. Provide barriers so that water can not reach areas that are not properly flashed.

Piping connections to the system must be equal to or greater than the of the headers themselves. The minimum amount of straight pipe at these connections should be the same as that which is stated on the system drawing.

CAUTION: When connecting piping of two dissimilar metals, accelerated corrosion can occur. If incompatible metals are to be used, SyncroFlo recommends dielectric isolation devices be used to prevent electric corrosion. SyncroFlo also recommends that isolation valves be installed on both the suction and discharge sides of the unit as well as a bypass valve and piping in the event that major maintenance work is required. Non-full port valves are excessively restrictive and should never be used for this purpose.

Connections to SyncroFlo manifolds should be made after all other piping connections in the system are drawn up tight. Be careful not to force connections.

Use pipe supports at proper intervals to provide complete piping support near the unit. Both suction and discharge piping should be independently supported and properly aligned so that no strain is transmitted to the pumps. CAUTION: Excessive strain can cause severe damage to pump and/or piping.

All purge lines should be piped to a drain to avoid flooding. Pipe to atmosphere, do not connect with any other drain connections. When all piping is complete, check the system for leaks by opening the suction and discharge valves and bleeding the air from the pressure regulating valves, pressure gauges and pumps, if applicable. Check for leaks again when the system is started. Purge system of air one more time after flow has been established for a period of time.
VI. ELECTRICAL
Most SyncroFlo systems require a three phase power source connection to either the main power block labeled “TB1″ or to the top of individual disconnect switch(es). An earth ground must also be connected to the terminal lug provided in the control enclosure.

All wiring and grounding should be done by qualified electricians to comply with the National Electrical Code and local codes. Incorrect wiring can cause damage to equipment and possible injury to personnel, or death to operators.

System operation requires that the voltage variance be no more than +/-7 percent of that which is stated on the panel nameplate.

NOTE: SyncroFlo recommends use of copper stranded wire for wiring of field installed control devices. Refer to National Electric Code and local standards for correct wire selection.

Prefabricated Systems

SyncroFlo prefabricated systems are completely wired and tested prior to shipment. The only field wiring required is as follows:

Check the motor rotation after connecting the system to the power source. This can be done by switching the pump into the hand position just for a split second and observing. If the rotation is incorrect, simply reverse any two of the incoming leads. If system has a VFD connected, check rotation across the line first and then in variable frequency mode. Incorrect rotation from VFD can only be corrected by changing two output leads to motor. NOTE: See pump manual for correct rotation.

If indicated on the electrical drawing, SyncroFlo has provided isolated “dry” alarm relay contact(s) for field wiring system monitoring stations. These contacts are factory wired to terminals shown on the electrical drawing using “yellow” wire. Remote alarm devices to be activated through these contacts must not exceed current or voltage rating listed on relay or Programmable Controller.

In addition, based on System Design, it may be necessary to field wire equipment supplied with your system which could not be system mounted and wired at the factory. Refer to electrical drawing for terminal identification and for wiring of field installed components.

VII. START- UP ASSISTANCE
Upon completion of installation, contact your SyncroFlo representative for verification of proper installation and assistance with system start-up.